TUBE FITTINGS
TWIN FERRULE BITE TYPE FITTINGS |
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Twin Ferrule Bite Type Fittings are sold completely
assembled and ready for immediate use. Simply insert the tube as illustrated
until it bottoms in the fitting body. (If the fitting is dis-assembled, note
that the small tapered end of the ferrule (s) go into the fittings body).
Method
Simply place the nut on the thread and rotate. Tighten the
nut using wrench with 1 - 1/4 turns as indicated below. Hold the fitting
body with a second wrench to prevent it from turning. It is helpful to mark
the nut to facilitate counting the number of turns For maximum number of
remakes, mark the fitting and nut before disassembly. Before retightening,
make sure the assembly has been inserted into the fitting until the ferrule
seats in the fitting. Retighten the nut by hand. Rotate the nut with a
wrench to the orginal position as indicated by the previous marks lining up.
(A noticeable increase in mechanical resistance will be felt indicating the
ferrule is being re - sprung into sealing posistion. Only after several
remakes will it become necessary to advance the nut slightly past the
original position. This advance (indicated by B) need only be 100 - 200(less
than 1/3 of a hex flat).
Instrument Tubing Selection Guide
Tubing Ordering Suggestions
Tubing for use with
Ve - Lock instrument fitting
must be carefully ordered to insure adequate quality for good performance.
Each purchase order must specify the material nominal outside diameter, and
wall thickness. Ordering to ASTM specifications insure that the tubing will
be dimensionally, physically and chemically within strict limits. Also more
stringent requirements may be added by the user. All tubing should be
completely free of scratches and suitable for bending. A purchase order
meeting the above criteria would read as follows:
- "1/2" x .049 316 stainless steel , seamless,or welded and
redrawn per ASTM A-249.
- Fully annealed,80Rb or less. Must be suitable for bending; surface
scratches and imperfections (incomplete weld seams) are not permissible."
Tube End Dimensional Data
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INCHES |
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VE-LOCK |
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D TUBE |
SIZE |
TUBE |
STRAIGHT |
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H |
E |
INS. |
NO. |
O.D. |
THREAD |
C |
HEX |
DIA |
DEPTH |
1 |
1/16" |
.10-32 |
43 |
5/16" |
52 |
34 |
2 |
1/8" |
.5/16-20 |
60 |
7/16" |
93 |
50 |
3 |
3/16" |
.3/8-20 |
64 |
1/2" |
125 |
54 |
4 |
1/4" |
.7/16-20 |
70 |
9/16" |
187 |
60 |
5 |
5/16" |
.1/2-20 |
73 |
5/8" |
250 |
64 |
6 |
3/8" |
.9/16-20 |
76 |
11/16" |
281 |
67 |
8 |
1/2" |
.3/4-20 |
87 |
7/8" |
406 |
90 |
10 |
5/8" |
.7/8-20 |
87 |
1" |
500 |
96 |
12 |
3/4" |
.1-20 |
87 |
1-1/8" |
625 |
96 |
14 |
7/8" |
.1-1/8-20 |
87 |
1-1/4" |
750 |
1.03 |
16 |
1" |
.1-5/16-20 |
1.05 |
1-1/2" |
875 |
1.24 |
20 |
1.1/4" |
.1-5/8-20 |
1.52 |
1-7/8" |
1.09 |
1.61 |
24 |
1.1/2" |
.1-15/16-20 |
1.77 |
2-1/4" |
1.34 |
1.96 |
32 |
2" |
.2-5/8-20 |
2.47 |
2-3/4" |
1.81 |
2.65 |
Note : Dimensions C and D and are shown in the
finger - tight position. Average Value Dimensions for reference only,
subject to change.
MILLIMETERS |
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VE-LOCK |
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D TUBE |
SIZE |
TUBE |
STRAIGHT |
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H |
E |
INS. |
NO. |
O.D. |
THREAD |
C |
HEX |
DIA |
DEPTH |
2 |
2mm |
.5/16-20 |
15.3 |
12 |
1.7 |
12.9 |
3 |
3mm |
.5/16-20 |
15.3 |
12 |
2.4 |
12.9 |
4 |
4mm |
.3/8-20 |
16.1 |
12 |
2.4 |
13.7 |
6 |
6mm |
.7/16-20 |
17.7 |
14 |
4.8 |
15.3 |
8 |
8mm |
.1/2-20 |
18.6 |
15 |
6.4 |
16.2 |
10 |
10mm |
.5/8-20 |
19.5 |
18 |
7.9 |
17.2 |
12 |
12mm |
.3/4-20 |
22 |
22 |
9.5 |
22.8 |
14 |
14mm |
.7/8-20 |
22 |
24 |
11.1 |
24.4 |
15 |
15mm |
.7/8-20 |
22 |
24 |
11.9 |
24.4 |
16 |
16mm |
.7/8-20 |
22 |
24 |
12.7 |
24.4 |
18 |
18mm |
.1-20 |
22 |
27 |
15.1 |
24.4 |
20 |
20mm |
.1-1/8-20 |
22 |
30 |
15.9 |
26 |
22 |
22mm |
.1-1/8-20 |
22 |
30 |
18.3 |
26 |
25 |
25mm |
.1-5/16-20 |
26.5 |
35 |
21.8 |
31.3 |
Note : Dimensions C and D and are shown in the
finger - tight position. Average Value Dimensions for reference only,
subject to change.
Table 9 lists specific ordering information for
each material.
Table 9 |
Material |
Type |
ASTM Tubing Spec |
Condition |
Max.Recommended |
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Hardness |
stainless Steel |
304,316,316L |
ASTM A 269,A 249, |
Fully Annealed |
90 Rb |
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A 213,A632 |
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Copper |
K or L |
ASTM - B75 |
Soft Annealed |
60 Max |
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B68, B88 (K or L) |
Temper 0 |
rockwell 15 T |
Carbon steel |
1010 |
SAE -J524b,J525b |
Fully Annealed |
72 Rb |
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ASTM-A-179 |
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Aluminum |
Alloy 6061 |
ASTM B-210 |
T6 Temper |
56 Rb |
Monel |
400 |
ASTM B-165 |
Fully Annealed |
75 Rb |
Alloy C-276 |
C - 276 |
ASTM -B - 622,B - 626 |
Fully Annealed |
90 Rb |
Alloy 600 |
600 |
ASTM B -167 |
Fully Annealed |
90 Rb |
Carpenter 20 |
20CB - 3 |
ASTM B -468 |
Fully Annealed |
90 Rb |
Titanium |
Commercially |
ASTM B - 338 |
Fully Annealed |
99 Rb |
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Pure Grade 2 |
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200 Brinell Typical |
Note : B88 Copper Tube to be ordered non -
engraved
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BULKHEAD COUPLING |
EQUAL CROSS |
MALE RUN TEE |
REDUCING UNION COUPLING |
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EQUAL UNION COUPLING |
EQUAL ELBOW COUPLING |
EQUAL UNION COUPLING |
ACCESSORIES |
ADAPTOR THREAD FITTINGS |
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Adaptor Thread Fittings are available in various designs
like straight, elbow, tee, swivel and others.
Adaptor Thread Fittings are widely used for intermediate to the Hose pipes &
installation body.
Adaptor Thread Fittings are available in many sizes & details you can
see in our PDF data sheet.
Adaptor Thread Fittings are designed as per its respective Standards as
below :-
THREAD
TYPE |
STANDARD
USED AS |
AVAILABLE
MOC = MATERIALS |
BSPP |
ISO 228 - 1G |
STEEL / STAINLESS STEEL /
BRASS |
BSPT |
ISO 7/1 ,JIS B 0203 |
STEEL / STAINLESS STEEL /
BRASS |
NPT |
SAE J 476 ,ANSI B1.20.3 |
STEEL / STAINLESS STEEL /
BRASS |
JIC |
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STEEL / STAINLESS STEEL /
BRASS |
UNF |
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STEEL / STAINLESS STEEL /
BRASS |
METRIC |
DIN 2353 - ISO 8434 -1 |
STEEL / STAINLESS STEEL /
BRASS |
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HEX / HOSE ADAPTOR |
ADAPTOR - MALE x FEMALE(SW) |
ADAPTOR - SW (F) x (F) |
MALE ELBOW |
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FEMALE SWIEVEL ELBOW |
ELBOW - MALE x FEMALE (SW) |
MALE x FEMALE ELBOW |
ELBOW - FEMALE x FEMALE |
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VSTI / ALLEN PLUG WITH ED |
HEX MALE PLUG |
MALE TEE |
FEMALE (SW) TEE |
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BRANCH (SW) TEE |
SWIEVEL FEMALE PLUG |
SOCKET - FEMALE x FEMALE |
RI -REDUCE MALE x FEMALE |
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RI -REDUCE MALE x FEMALE |
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TECHNICAL DATA SHEET FOR
ADAPTOR FITTINGS
JIC 37 FLARE FITTINGS |
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VE-LOCK represents the JIC 37 Flare Fitting concept since year 1994
and the design has since gained worldwide acceptance due to its many
inherent features and customer benefits. Today,the JIC 37 Flare Fitting is
the most widely used fitting in the world. Its appeal is in its simplicity,
compact design, ease of assembly, reliability (single seal), material
availability, adaptability to inch or metric tube, worldwide availability
and acceptance. Further helping its acceptance is its widespread use as a
hose Adaptor.
Even though JIC 37 Flare Fittings are generally considered to be 3000 psi
fittings, VE-LOCK's capabilities range from 9000 psi for 1/4" size to
2000 psi for 2" size. Currently,it is used in virtually every
application that uses fluid power for motion control.
Features
- Specially suited for thin and medium wall thickness tube
- Designed to meet the strict requirements of SAE J514 and ISO 8434-2
industry standards.
Design and Construction
The
VE-LOCK (JIC 37 Flare Fitting) design is simple. It uses an
easily produced flare at the tube end to seal and hold fluid under high
pressure. The fitting consists of three pieces : the body, sleeve and nut.
The tube end is flared at a 37 ° angle (74 0 include angle) and held
between the fitting nose (seat) and the sleeve (support) with the nut as
shown in Fig.C2,providing a very effective (single) seal between the fitting
nose and the tube flare.
The JIC 37 Flare Fitting incorporates the smallest seal area of all fitting
types. Seal area, as seen in Fig C2, is only slightly larger than the fluid
flow area. The small seal area results in a compact design, low assembly
torque, and a relatively high-pressure capability.
The
primary difference between a two -piece flare fitting and the three - piece
design is the flare support sleeve. The support sleeve provides several key
functions:
- It provides a clamping surface for the tube flare.
- It provides a bearing surface for the tube nut. The sleeve isolates
the tube form the nut, minimizing the tube twist during assembly,a
common problem of 2-piece flare fitting designs.
- It provides support to the tube flare. The tapered fitting nose tends
to "wedge open"the tube flare during assembly. The sleeve
helps to resist this expansion,thus eliminating the possibility of tube
flare and sleeve jamming inside the nut. This eliminates any waste of
applied torque and allow for easy disassembly.
- It makes the JIC 37 Flare Fitting adaptable to metric tube merely by
changing its inside diameter (see Table C2)
VE-LOCK Male Flare End
The
VE-LOCK Male Flare End is attachable to either
inch tube, metric tube or a hose assembly. The range offers many different
port thread options for the various international hydraulic ports. This is
one of the primary reasons for its worldwide acceptance.
VE-LOCK has
traditionally offered a "Metric flared product line directed at the
Metric. ISO - 6149 and BSPP Port users. Rather than carrying a separate
catalog section, this range of international fitting has been integrated.
To illustrate the versatility of
VE-LOCK refer to Fig.C3, A single
JIC 37 Flare Fittings body will accept both inch and metric tube sizes by
simply changing the sleeve. Thus, a dedicated line of sleeves is offered for
inch and metric tube. The universal tube nut and fitting body is used with
either inch or metric tube, thus saving on component coast and making the
VE-LOCK fitting more versatile. Also, the 37 ° body without the nut and
sleeve is very popular as a hose Adaptor.
Study
the following example illustrating the options with an SAE -8 (1/2")
VE-LOCK fitting:
- Fitting with a -8 (1/2") sleeve and -8(1/2") tube nut can
connected to a 1/2" o.d. flared tube.
- Fitting with a 12 mm sleeve and -8 (1/2") tube nut can connected
to a 12 mm o.d. flared tube.
- Fitting without a nut and sleeve can be used as a 1/2" hose
Adaptor when connected to a hose swivel.
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JIC FLARE FITTINGS |
JIC MALE CONNECTOR |
JIC EQUAL ELBOW |
JIC EQUAL TEE |
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JIC EQUAL UNION |
JIC NUT & FERRULE |
JIC HEX PLUG |
JIC BULKHEAD ELBOW |
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JIC BULKHEAD UNION |
JIC SWIEVEL ELBOW |
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